Sandwich Panel

Qingdao KXD Steel Structure Co.,Ltd

 

 

As a pioneer in steel structure building industry, Qingdao KXD Steel Structure Co.,Ltd has been dedicated to design, engineering, detailing, manufacture, erection and management for various structural steel building projects with 20 year warranty whether for industrial, commercial, residential and agricultural sectors. Our goal is to be the leading and irreplaceable supplier, contractor and solution provider in terms of prefabricated/pre-engineered steel building business!

 

 
Why Choose Us
 
01/

KXD's Strength
Our goal is to be the leading and irreplaceable supplier, contractor and solution provider!

02/

Rich Experience
Providing technical support, troubleshooting, and maintenance services.

03/

Our Service
Our service runs throughout the whole production process from the pre-sales, product design, production and after-sales.

04/

One-stop Solution
Support to customers to ensure a smooth transaction.

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What Are Sandwich Panels and What are They Used for
 

Sandwich panels are a modular building material designed to cover buildings and structures. These panels consist of two layers that form the outer structure and ensure form, weather resistance and rigidity. They contain a core that provides thermal and acoustic insulation properties..

Cement Foam Board

Characteristics of polyurethane sandwich panels

One of the most important features of polyurethane sandwich panels is their excellent insulation. The core of the plates gives it low thermal conductivity, that is, better insulation. For this reason, it is often used in the renovation of buildings, both on roofs and facades, and in the construction of industrial buildings.

Sandwich panels are manufactured and installed very quickly. For assembly, they are screwed to the structure and, depending on the finish, it can be with visible or concealed screws. This makes the construction time one of the shortest compared to other systems.
One of the most important advantages of sandwich panels as a construction element is the variety of shapes and finishes available on the market. There are all types of panels depending on the building for which it is designed. The finishes vary between rustic and modern, and we can find imitation wood or imitation tile panels among others.

How big is a sandwich panel

The width of the insulation board is usually 1,000 mm and, in some models, it is 1,150 mm wide. The length of the sandwich panel can be adjusted according to the needs of each project, the most common dimensions being between 3 and 6 metres, but, in some cases, a maximum length of up to 16 metres can be reached. The thicknesses of these panels can vary enormously depending on the final application, the most common values being between 40 and 150-200 mm thick depending on the application.

Mineral Wool Sandwich Panel
 
The Innovative Advantages of Sandwich Panels

In the world of construction and architecture, innovation has always been the driving force behind progress. One such innovation that has revolutionized the industry is the use of sandwich panels. These panels, composed of three distinct layers, have reshaped the way we think about structural design, energy efficiency, and aesthetic appeal. From towering skyscrapers to energy-efficient homes, sandwich panels have found their place as a remarkable solution for a wide range of building projects.

Steel Structure Shed in Chile
Metallic Steel Structure Warehouse
EPS Cement Board
Prefab Temporary House

Understanding Sandwich Panels
Sandwich panels, often referred to as composite panels, consist of three layers: a core material, typically lightweight and insulating, sandwiched between two external layers known as facings or skins. The core material provides the panel with its rigidity and insulation properties, while the facings serve as protective layers that can vary in terms of material, texture, and appearance.

Versatility in Construction
One of the most notable characteristics of sandwich panels is their versatility. These panels find application in diverse construction contexts. For instance, in industrial and commercial buildings, sandwich panels are used as wall cladding and roofing material. Their easy installation, durability, and aesthetic possibilities make them a preferred choice for architects and builders alike.

In the realm of residential construction, sandwich panels have earned a reputation for their energy-efficient properties. The insulating core material significantly reduces heat transfer, leading to better temperature regulation inside the building. This aspect not only enhances comfort for occupants but also contributes to reduced energy consumption, aligning with modern sustainability goals.

Innovative Advantages
The appeal of sandwich panels extends beyond conventional building practices. Their lightweight nature makes them ideal for applications where weight reduction is crucial, such as in transportation vehicles like buses, trucks, and even aircraft. The panels' remarkable strength-to-weight ratio allows for improved fuel efficiency without compromising structural integrity.

Furthermore, sandwich panels have been lauded for their fire resistance properties. Depending on the core material, these panels can offer excellent fire protection, making them invaluable for constructing buildings in regions prone to fire hazards. This additional layer of safety showcases the thoughtful engineering that goes into their design.

Design Flexibility and Aesthetics
Gone are the days when building materials were chosen solely for their functional attributes. Today, aesthetics play a vital role in architectural design. Sandwich panels do not disappoint in this aspect either. The external facings of these panels can be customized in a multitude of ways, ranging from various finishes, textures, colors, and even patterns. This adaptability empowers architects to unleash their creativity while achieving the desired visual appeal for the structure.

Challenges and Considerations
While sandwich panels bring numerous advantages, it's essential to acknowledge potential challenges. For instance, the selection of the core material is crucial, as it determines factors such as insulation properties, fire resistance, and environmental impact. Additionally, improper installation can lead to thermal bridges, undermining the energy efficiency benefits that sandwich panels offer. It's imperative for builders and contractors to receive proper training and guidelines to ensure the panels' correct installation.

The Sustainable Future
As the global focus on sustainable construction intensifies, sandwich panels are emerging as a sustainable solution. Many manufacturers are exploring eco-friendly core materials, such as recycled materials and bio-based alternatives, to reduce the environmental footprint of these panels. The panels' inherent energy efficiency properties also contribute to reducing a building's overall carbon footprint, aligning with the global push for greener construction practices.

 

What Are Sandwich Panels Used for and What Types Are There
 

These insulating elements are particularly useful above all in roofs and facades of industrial buildings that process at low temperatures. Due to their lightness, they are ideal for renovating enclosures. They are also effective in the insulation of cold rooms and warehouses, in sports centres and shopping centres and in homes, both new and renovated.

 
Sandwich panels for facades

Sandwich panels for facades have been improved for the construction of enclosures in homes, schools, hospitals, industrial centres or shopping centres. Sandwich panels can also be found for interior partitions that require insulation.

The advantages offered by these façade panels depend to a large extent on the method of joining between panels. The fastening system is implemented in a tongue-and-groove manner, ensuring adequate protection, preventing the dissipation of heat and humidity.

 
Sandwich panels for roofing

The characteristics of sandwich panels for roofs differ from façade panels in that they will have to withstand large amounts of snow, rain and other climatic factors.
They are fixed to the structure with self-drilling screws, to prevent leakage in case of rain and humidity, and are often combined with sealing joints, which speeds up installation without sacrificing the insulation layer.

 
Refrigerated panels

Sandwich panels can also be used in cold rooms or freezers where insulation is required. For these cases, the sandwich panel is designed with a thickness greater than normal to be able to withstand negative temperatures.
To maintain these extreme temperatures necessary for the preservation of fresh food products, special attention must be paid to the joints between the sandwich panels.

 
PUR Panels and PIR Panels

Sandwich panels offer excellent insulation with the smallest thickness. Their excellent insulating capacity and mechanical properties make them the perfect ally for industrial construction. There are two types of polyurethane panels on the market, PUR (polyurethane foam) & PIR (polyisocyanurate foam), both offering excellent thermal insulation, the latter being the one with the best fire performance.

 

 

What is a Sandwich Panel Used for in Construction
 

What is a sandwich panel in construction
Also called composite panels, sandwich sheets or polyurethane panels, sandwich panels are a type of construction material used increasingly in various types of building construction. This is due to their practicality and versatility, allowing them to fit into almost any type of building where needed.

The sandwich panel is basically made up of two outer sheets and a core. This core is made up of an insulating material such as polyurethane, mineral wool or other similar materials. Its name derives from its main characteristic which is its sandwich structure. These panels provide shape, resistance to weather and rigidity in construction, as well as insulating properties, both thermally and acoustically.

This type of panel originated after the Second World War with the aim of satisfying the needs protecting room temperatures due to its excellent thermal insulation. Since this original usage, sandwich panels have now become a revolution in construction systems. We can find them used in steel structures required for various buildings in commercial, agricultural or residential settings.

 

Benefits of sandwich panels
As we have pointed out, the sandwich panel has become a fundamental material in any construction company, although this does not mean they are necessary for all construction projects. Their popularity is due to various advantages over similar construction materials. These

 

Advantages of sandwich panels include:

  • Protection against water, steam and air tightness.
  • Excellent thermal insulation.
  • Excellent acoustic insulation.
  • Their outer metal plates resist the most aggressive atmospheric agents.
  • High resistance and low weight.
  • Assembly is very simple, so it allows you to build structures very quickly.
  • Its repair or replacement is easy.
  • As a mass-produced product, it is often very cost-effective material for projects of varying budgets.
  • Its useful life is long and its maintenance cost is low.
  • Mineral wool core panels are fire resistant.

There is the possibility of placing a sandwich panel on other existing constructions.
Essentially, one of the most important benefits of sandwich panels are their great versatility. They are incredibly practical even for non-professionals and it is an easy-to-use material. It is for this reasons they have become an ideal solution for roofs and interiors, not only for industrial use, but also for residential construction.

 

Why Apply Sandwich Panels to Your Building

 

 

From industrial to residential construction, from roofs to walls, sandwich panels are the solution for energy-efficient buildings. They offer exceptional performance at a low price, with infinite possibilities for customisation.

Sandwich panels and dry construction
Insulated panels are increasingly playing a starring role, as they are an ideal element for the completion of structures erected using the dry construction technique.

The possibility of precisely designing all the elements required for the construction of the structure and the cladding, respect of deadlines, construction budgets and energy performance, the shorter duration of the construction site, and the architectural freedom are all elements that make dry construction structures very attractive.

With this construction technique, sandwich panels are the right element for the completion of the building's envelope and the internal partitions. Buildings benefit from their lightness, resistance, safety and versatility, and interior spaces gain effective thermal insulation and soundproofing.

Insulated panels for tailored insulation
Sandwich panels are manufactured with two load-bearing faces, usually made of metal, and an internal layer made of insulating material, which forms their core. They can vary by the materials - metal sheets or layers - and the insulation used.

The main component of the panels may be made of expanded polystyrene, polyurethane foam, fibreglass, rock wool, as well as wood, paper, cork, etc. They are building elements able to optimise the yield of heating and cooling systems, thanks to their insulating effectiveness.

They can be used for roofing, perimeter and interior walls, as well as for special purposes. Sandwich panels used for the vertical closure of buildings are treated as structural elements, with adequate design and evaluation of the necessary requirements.

The many reasons to use sandwich panels
Effective insulation makes a building very comfortable for the users of its interior spaces and helps increase its property value. Furthermore, it reduces the environmental impact of the construction activity.

  • Aside from good insulation, sandwich panels also have other features that make them an advantageous solution:
  • Mechanical resistance to stresses
  • Fire reaction and resistance
  • Lightness and ease of installation
  • Resistance to wear and the weather
  • Possibility of being mounted onto existing roofs
  • Versatility of solutions: panels for curved, inclined, flat roofing
  • Variety of finishes to suit various architectural styles.

The thermal insulation of sandwich panels
Sandwich panels make for a continuous insulating surface, minimising the risk of thermal bridges. Thanks to the high insulating performance, they are used extensively in sustainable construction and buildings designed for energy savings.

Depending on the thickness and the material used in the core, the thermal conductivity and insulation values of the panels can change significantly. This offers the opportunity to size them correctly, based on the specific requirements.

The soundproofing of sandwich panels
The insulating mass inside the sandwich panels also contributes to acoustic comfort. In fact, there are materials with excellent soundproofing performance. Placed as a roof, rather than as sidewalls, they reduce noise inside residential and workspaces, with remarkable benefits for quality of life.

Roofs and walls with sandwich panels
Born to meet the need for large insulating roofs, usually, in industrial and commercial buildings, sandwich panels have also been successfully applied in residential buildings.

This use, which more than any other makes for more energy-efficient buildings, aims to insulate the roof, the largest surface that is most exposed to sunlight in the summer and to heat loss in the winter. If insulated panels are also used to complete the insulation of vertical walls, floors, and internal partitions; we have a building that can optimise resources and reduce heat loss, with a sustainable and rewarding choice.

 

 

Our Factory

As a pioneer in steel structure building industry, Qingdao KXD Steel Structure Co.,Ltd has been dedicated to design, engineering, detailing, manufacture, erection and management for various structural steel building projects with 20 year warranty whether for industrial, commercial, residential and agricultural sectors. Our goal is to be the leading and irreplaceable supplier, contractor and solution provider in terms of prefabricated/pre-engineered steel building business!

 

FAQ
 

Q: What are the disadvantages of a sandwich panel roof?

A: Durability: Sandwich panels are prone to damage if they are not properly installed or if they are exposed to extreme weather conditions, such as high winds or heavy rain. Fire resistance: Some sandwich panels are not fire-resistant, which can pose a risk in buildings where fire safety is a concern.

Q: How long does sandwich panel ?

A: The roof panels and wall cladding energy efficiency make them ideal for buildings that have to maintain a specific temperature all throughout. The sandwich panels are extremely durable and can last for 40 years or longer with minimal upkeep.

Q: What is the most important property of a sandwich panel?

A: One of the most important features of polyurethane sandwich panels is their excellent insulation. The core of the plates gives it low thermal conductivity, that is, better insulation.

Q: What is the purpose of a sandwich panel?

A: Sandwich panel provides high thermal insulation by means of PUR, PIR, EPS and Mineral Wool insulation materials. Thermal insulation with sandwich panels prevents problems such as mold and humidity resulting from heat movements and condensation, and ensures your building to be robust and long-lasting.

Q: Which sandwich panel is best?

A: Polyurethane is the best and most commonly used thermal insulation material on the market.

Q: Are sandwich panels durable?

A: Sandwich panels are an energy-efficient, highly durable and fire resistant solution used largely for exterior walling.

Q: Are sandwich panels structural?

A: The structural sandwich panels composed of a FRP/AAC combination have shown excellent characteristics in terms of high strength and high stiffness-to-weight ratios. In addition to adequate flexural and shear properties, the behavior of FRP/AAC sandwich panels needs to be investigated when subjected to impact loading.

Q: How strong is sandwich panel?

A: If the whole sandwich panel deforms it behaves as a composite material that is stronger than the sum of its parts. The composite parts work together by having the thin (yet stiff) faces resist bending, while the thick (yet compliant) core absorbs any deformation from shearing or sliding.

Q: Is sandwich panel safe?

A: While they are inexpensive, excellent insulators, lightweight and easy to install, sandwich panels can easily become a major construction hazard, especially when the insulation used in them is combustible.

Q: Is sandwich panel fire rated?

A: Fire Performance of Sandwich Panels
The fire resistance of the rock wool filled sandwich panel varies between 30 and 120 minutes, depending on the rock wool type, thickness, and joint details.

Q: How much does a 50mm sandwich panel weight?

A: On average, a sandwich panel with a thickness of 50mm - 100mm and made with a polystyrene (EPS) or polyurethane (PU) core, and steel or aluminium facing sheets, can weigh between 10 kg/m2 and 20 kg/m2.

Q: What is the minimum slope for a sandwich panel roof?

A: Roof sandwich panels consist of a steel sheet on both faces with a core of polyurethane foam that provides great thermal insulation. They are designed to enclose sloping roofs with a minimum slope of 7%.

Q: What is the best insulation for sandwich panels?

A: The lower the value, the better it insulates! So under the same weather conditions a building made with sandwich panels with polyisocyanurate foam will save heat and cold by 68% better than a building made with EPS panels. And when you choose PIR sandwich panels you can save on heating or cooling.

Q: Can you walk on sandwich panel roof?

A: Can i walk on the roof panels once installed? Yes, the roof panels are designed to withstand up to 140kg over the supported area of roof only (i.e. No loads are permitted on the unsupported overhang section of roofs).

Q: What is the difference between composite panel and sandwich panel?

A: In principle, sandwich panel is a more general term that encompasses a variety of similar composite structures. Sandwich panels are also composed of outer layers and an insulating core, but they can be made of different materials, such as metal, wood, plastic, or fiberglass.

Q: How thick is insulated sandwich panel?

A: A typical sandwich panel system consists of two layers of reinforced concrete separated by a layer of rigid insulation. This layer will be 125–200 mm thick and provides the bulk of the thermal benefits if located inside the insulation layer.

Q: Are sandwich panels combustible?

A: The sandwich panels are built up as composite construction products, i.e., they consist of two metal sheets with inner core insulation. This core insulation can be either combustible or non-combustible. The metal can cause a delay in ignition but still transfer heat to the core.

Q: How thick is sandwich panel metal?

A: Sandwich Panels types
Roof panels, type PW PUR-D, available thickness: 40, 60, 80, 100, 120, 160 [mm]

Q: Are sandwich panels structural?

A: The structural sandwich panels composed of a FRP/AAC combination have shown excellent characteristics in terms of high strength and high stiffness-to-weight ratios. In addition to adequate flexural and shear properties, the behavior of FRP/AAC sandwich panels needs to be investigated when subjected to impact loading.

Q: Are sandwich panels durable?

A: Sandwich panels are an energy-efficient, highly durable and fire resistant solution used largely for exterior walling.

We are professional sandwich panel manufacturers and suppliers in China, specialized in producing prefabricated building with low cost. If you are going to wholesale custom made sandwich panel at cheap price, welcome to contact our factory for quotation.

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